Extreme-Low-Speed Heavy Load Bearing Fault Diagnosis by Using Improved RepVGG and Acoustic Emission Signals.

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Abstract

With the worldwide carbon neutralization boom, low-speed heavy load bearings have been widely used in the field of wind power. Bearing failure generates impulses when the rolling element passes the cracked surface of the bearing. Over the past decade, acoustic emission (AE) techniques have been used to detect failure signals. However, the high sampling rates of AE signals make it difficult to design and extract fault features; thus, deep neural network-based approaches have been proposed. In this paper, we proposed an improved RepVGG bearing fault diagnosis technique. The normalized and noise-reduced bearing signals were first converted into Mel frequency cepstrum coefficients (MFCCs) and then inputted into the model. In addition, the exponential moving average method was used to optimize the model and improve its accuracy. Data were extracted from the test bench and wind turbine main shaft bearing. Four damage classes were studied experimentally. The experimental results demonstrated that the improved RepVGG model could be employed for classifying low-speed heavy load bearing states by using MFCCs. Furthermore, the effectiveness of the proposed model was assessed by performing comparisons with existing models.